April 11, 2017
I made the little bracket to mount the mixture cable to the fuel servo. Rerouted the mixture and throttle controls to try and get them to fit better. Ran the control cable for the AFP purge valve.
Prepred the holes where the cowling hinges and firewall attach to the fuselage for riveting.
Riveted the cowling attach hinges, forward fuselage and firewall flanges together. Also spent some time sanding on the cowling.
I can't believe it took me 3 hours to install a few nutplates but these things are a pain when they are on the firewall. I managed to get the nutplates for the inside cover, the oil pressure line and the crankcase vent line drilled I got most of them installed and I noticed that I had used nuts to install the sender manifold. That will never do, so I put some nutplates there too. I also put the pipe fittings in the sender manifold for the oil pressure and fuel pressure. I almost got it installed again when I realized that I had installed the wrong nutplate on one of them. One day I'll learn to go to bed when I get tired.
Replaced that nutplate behind the sender manifold, mounted the manifold and attached the hoses.
Bondo'd the new piece of PVC pipe to a board for the new improved (read larger) cover for the fuel flow transducer.
Today I put the cowling back on so that I could figure out how much room I had for the EGT probes and wires and I while it was there I decided to install the little brass tubes where the hinge pins are going to run to secure the top and bottom half of the cowling together. Mine is going to run back into the cabin through two small brass tubes (bought at the hobby store) to the forward bulkhead. I managed to get both tubes JB Welded to the fuselage side and it seems to work pretty well. It is tight but I expect that it'll loosen up over time.
Layed a couple of layers of fiberglass on the mold for the cover.
I pulled the exhaust and drilled the holes for the EGT probes. I installed the bayonet fittings for the CHT probes and then installed the the exhaust, EGT prbes and CHT probes. I also put the oil temperature sensor in oil filter adapter.
I pulled the cowling off and finished bolting the baffles to the engine.
Pulled the new piece out of the mold for the fuel flow transducer cover, and fit it between the firewall and the AFP pump cover.
I finished the second cover for the fuel lines. It fits pretty good. I also made a template for the armrests. I want padded armrests so I am going to cut some model airplane plywood to fit the armrests so the upholster has something to staple / glue the fabric too.
Started working on the little oir filler access door in the cowling.
Finished working on the oil filler door. I think I will wait to rivet it, at least until I decide how best to paint the thing. After I got that done I went ahead and mixed some thinned microballons / epoxy and smeared it on the top cowling to help fill the pin holes.
Started work on the spinner. The first step was to get the spark plugs out of the engine so I could turn it over safely. Then turning the prop over and over to check that the spinner turns true, with no wobble.
I sanded on the cowling a little bit. Also did some more work on the spinner. Still trying to get it lined up just perfect. I have had to sand a little bit of the inside.
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